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3 Ways to Prevent Boiler Failure

Posted by on 12:10 pm in Boiler Inspections | 0 comments

3 Ways to Prevent Boiler Failure
Service Worker Inspecting Boilers

Boilers are one of the most popular heating systems in the United States. While boilers tend to last long, they still require regular maintenance and service. If you don’t take preventive measures, you risk suffering boiler explosion accidents or other safety issues. In this blog, we share the common signs of boiler failure, effective ways to avoid boiler malfunctions, and some tips for selecting a reliable boiler service provider. 

Common Causes of Boiler Failure 

A failing boiler is not only a safety issue but can also result in costly repairs and disruption to business operations. One of the most common causes of boiler failure is corrosion, which happens when the moisture in the boiler reacts with the metal. This can result in leakage issues as corrosion weakens the boiler components High-pressure water or steam can also result in erosion, which can lead to component failures over time. You can minimize boiler failure due to corrosion or erosion by getting regular water treatment. 

Another common cause of boiler failure is scaling or deposit buildup. This issue leads to blockages or overheating. If this issue is not fixed, it can lead to boiler failure. If the boiler doesn’t get enough air due to flame issues or improved venting, that could also lead to boiler failure. 

Three Effective Ways For Boiler Failure Prevention

As the property owner, if you take good care of the boiler, you can maximize its performance, efficiency, and longevity. With a properly functioning boiler, you also get reduced downtime, which is often an important objective of commercial buildings. While there are many ways to keep the boiler in good condition, here are the top three most effective ways to prevent boiler breakdowns: 

Regular Inspections and Testing

One of the best ways to prevent boiler failure is to get regular inspections and testing from an experienced technician from a reputed company. New York requires building owners to have annual boiler testing. Some commercial boilers or high-pressure boilers may require even more frequent inspection. These laws and regulations are in place to ensure building owners do not get complacent in their boiler maintenance. While it’s important to stay compliant with the laws, regular inspection and testing offer the added benefit of preventing boiler failure. 

The inspector can check several components of the boiler to ensure they are in good working condition. Any damages or broken components can be repaired or replaced before the issue worsens in a boiler failure, or other types of problems. The maintenance service should include inspection and cleaning of the burners and boiler tubes to ensure maximum efficiency and performance. 

Testing the pressure and temperature and the boiler water conductivity is vital to ensure they are within manufacturer-recommended limits. The inspector can ensure the pressure relief safety valve and other safety devices are in good condition. This can help prevent catastrophic process equipment failure in boilers. 

Proper Water Treatment

The quality of the water can play a key role in the performance and longevity of the boiler—water issues are the top causes of boiler problems. The buildup of scale, fouling, or corrosion can be prevented through proper water treatment. A comprehensive water treatment program includes chemical testing and water softening to maximize the lifespan of the boiler system and ensure optimum efficiency. In some cases, there could be issues with the boiler feedwater that flows to the boiler room. 

Ensuring Proper Ventilation and Air Supply

Proper ventilation and air supply to the boiler are important in preventing boiler failure as they boost combustion efficiency and prevent overheating and buildup of moisture. Insufficient combustion can also cause the production of harmful byproducts such as sulfur dioxide and carbon monoxide. The gasses can also dissolve and cause a number of problems. 

For example, the dissolved oxygen can reach the carbon steel to cause oxygen pitting, eventually leading to leakage issues. Experienced boiler technicians understand the ventilation requirements and can check your system to ensure it meets the boiler safety standards.

Maximize Boiler Safety in New York City 

To get boiler service from trained and experienced technicians in New York City, get scheduled service with us at New York Boiler, Inc. We have proudly gained a reputation as a reliable and trustworthy boiler supplier by delivering outstanding results for over six decades. 

With our comprehensive range of boiler repair services, we can ensure the boiler at your property is functioning properly and free of risk. Our team is experienced in all types of boilers, including steam boilers, and can guide you on boiler safety precautions to ensure there is no risk of failure.

Boiler Vs. Furnace: What’s the Difference?

Posted by on 12:07 pm in Boilers | 0 comments

Boiler Vs. Furnace: What’s the Difference?
Technician Checking His Tablet In The Boiler Room

There are different types of heating systems in buildings. The two most commonly used systems are boilers and furnaces. While both provide heated air to keep you comfortable and protected from the outdoor temperatures, they are quite different in how they operate.

In this blog, we compare boilers and furnaces to understand how they work, their pros and cons, and key considerations for choosing the right heating system for your needs.

How Boilers Work

In a boiler, the thermostat senses a drop in temperature and activates the boiler. The boiler heats water, and the hot water or steam gets circulated through piping and radiator circuits. Once cooled, the hot water or steam converts back to water. This process is repeated continuously until the desired room temperature is reached. Different boilers use a specific fuel type to perform this process. The most commonly used fuel is oil and gas.

How Furnaces Work

The heating cycle of the furnace starts when the temperature drops below the set thermostat settings. While modern furnaces use an electronic ignition system, other models use a standing pilot. Once the burner is ignited, the fuel is added to the combustion chamber, allowing the burner to heat air. A heat exchanger and blower fan distribute warm air from the furnace through the air duct system into the rooms. The exhaust gasses are vented out through a chimney or other outlets.

Comparison of Boiler and Furnace Fuel Sources

Boilers heat water, while furnaces heat air. However, the differences are far more complex than that. Boilers and furnaces can use oil, natural gas, wood, propane, and other types of fuel sources depending on the type of system. Each fuel has its advantages and disadvantages, including cost and availability, so you must consider what is feasible for you.

If you are getting a new furnace or boiler heating system, you also need to consider the fuel type to ensure it suits your needs. Generally, electricity and natural gas are the two most commonly used fuels for heating systems, but this could be different based on where you live, the type of system you have, and other factors.

Pros and Cons of Boilers

One of the key advantages of boilers is their efficiency. As boilers offer even heat distribution, they generally offer better annual fuel utilization efficiency. The even distribution means there won’t be any cold spots in your rooms. This advantage makes boilers ideal for large spaces. You can also choose to integrate the boiler with zoning systems, so you can only heat certain spaces of your property.

Another key advantage of boilers is their longevity. With proper boiler maintenance, you can expect many years of service. A boiler heats without using forced air, so it tends to require less month-to-month maintenance than a furnace.

The downside to having a boiler system is that the initial installation costs can be slightly more compared to other heating systems. However, you get excellent value for money as boilers tend to last longer than most systems. A disadvantage of some boiler systems is that they can have a slower response time, so may take some time to respond to temperature changes.

Pros and Cons of Furnaces

Furnaces have relatively lower initial costs for installation. However, this depends on the type of furnace and other factors. You also get quicker response times if you live in regions with fluctuating temperatures. Another advantage of furnaces is that they can be fueled with a wide range of energy sources, offering more flexibility to property owners.

The disadvantage of furnaces is that they can have issues with efficiency. However, if you get regular furnace maintenance, you can achieve higher energy efficiency. In some cases, furnaces can lead to hot air distribution. As the furnace heats air, that air must pass through the air filter and the vents. Any blockages can cause issues.

Installation and Maintenance Requirements For Furnace vs Boiler 

Allows us to guide you in choosing the right system. At New York Boiler, Inc., we have a track record of delivering outstanding boiler and furnace services for over 60 years.

To learn more about the difference between a boiler and a furnace and to choose the right forced air systems, Contact New York Boiler, Inc. We offer a full range of boiler services, including professional boiler installation services.

How Often Do Boilers Need to Be Inspected In NYC?

Posted by on 12:04 pm in Boiler Inspections | 0 comments

How Often Do Boilers Need to Be Inspected In NYC?
Worker Filling Out Boiler Inspection Papers

Boiler inspections are regulated by the New York City Department of Buildings to ensure the safe operation of boilers in the city. Building owners often need help understanding the complex requirements of boiler inspection in NYC. As time goes on, boiler inspection laws and requirements are only getting stricter.

One of the key questions is how often boilers need inspection in NYC. In this blog, we aim to provide a general guideline for how often you need to get a boiler inspection, the process and requirements set by NYC, and how to choose a reliable boiler inspection service provider in NYC.

Importance of Periodic Boiler Inspections 

Boiler inspection rules in New York City can be confusing, but there should be no doubt that boiler inspections are important. The most important reason for getting these inspections is safety. As boilers operate under high pressure and high temperatures, they pose a serious risk if not properly maintained. A boiler accident can result in explosions, leaks, or other safety hazards. 

Another important reason to get regular inspections is to promote boiler longevity. Timely identification and correction of issues can extend the lifespan of the boiler. Other benefits include environmental compliance, optimum efficiency, and insurance requirements.  

To maximize boiler longevity and efficiency and ensure you are following NYC boiler maintenance laws and regulations, get professional NYC boiler inspection services to identify and fix safety or performance issues. 

How Often Do Boilers Need to Be Inspected In NYC?

The New York City Department of Buildings requires an annual boiler inspection to ensure boilers are operating safely and following the city’s building code requirements. This means all boilers, including high-pressure boilers and low-pressure boilers, must at least undergo an annual inspection by a licensed professional engineer (PE) or other qualified inspectors. Certain boilers, such as industrial boilers or larger commercial boilers, may require biannual inspection for a more comprehensive assessment. 

There could be special inspection requirements for boilers that have been modified or repaired. Generally, new boilers need an initial inspection before they can be put into service. 

External inspection is required more frequently than an internal inspection. The reports of inspection must be filed with the relevant department in NYC. You may need to consult with an expert to determine inspection frequency for your facility. 

Any party failing to perform periodic inspections pursuant to New York law would face serious consequences. 

Inspection Process and Requirements Set By NYC

The New York Department of Buildings (DOB) requires every building owner or owner’s designee to be registered with the DOB. The registration is mandatory and needs to be completed before the insurance carrier can file an inspection report. 

As of July 2017, the NYC Department of Buildings does not accept paper filings of annual boiler inspections. It now uses the NOW Boiler Safety platform for filing all inspections electronically. The boiler inspection cycle is from January 1 to December 31. 

Building owners must submit an annual initial boiler report within 45 days of the inspection date. If any defects require attention, then a subsequent boiler inspection report must be filed within 180 days of the date when the defects were identified. All boiler inspection reports must be completed by authorized professionals who are licensed by NYC to perform such inspections. 

The goal of having your boiler inspected is to ensure it meets all the minimum safety requirements set by the NYC Department of Buildings. One of the first steps in the boiler inspection process in NYC is for the inspector to check for any signs of leaks, corrosion, or other types of damage that may impact its safety. 

The inspection might also include function testing such as pressure testing or efficiency assessments. Depending on the results of the visual inspection and function testing, additional tests may be required to assess the safety of the boiler.

Schedule Service with NY Boiler 

Whether you need a low-pressure boiler or high-pressure boiler inspection or any other services related to boilers, New York Boiler, Inc. is the company that can take care of all your needs. At NY Boiler, we are proud to have gained the reputation of the leading metro area commercial boiler service company in New York City by delivering outstanding results for our customers for over 60 years. 

Our team specializes in boiler cleaning, inspections, boiler repair, welding and fabrication, and related services for all commercial boilers. We are well-versed in New York City boiler inspection requirements and laws. Contact NY Boiler to schedule a boiler inspection with our qualified boiler inspector.

Do Natural Gas Boilers Need to be Cleaned?

Posted by on 11:39 am in Boiler Cleaning | 0 comments

Do Natural Gas Boilers Need to be Cleaned?
Boiler Technician Checking Pipe Connections

Over time, dust, dirt, and other debris can accumulate inside a natural gas boiler, particularly in the oil burner and heat exchanger areas. This buildup can restrict airflow and interfere with the combustion process, leading to reduced efficiency. A clean gas boiler saves energy, lowers heating costs, and keeps your business comfortable and safe—which is why annual maintenance by an HVAC technician is essential.

Signs Your Gas Furnace Needs to be Cleaned 

Several signs indicate that a gas fired boiler needs to be cleaned. If you notice any of these red flags, have your boiler inspected and schedule an annual maintenance with a heating system specialist. 

If there’s an unexplained spike in your heating bills, it could be a sign that your boiler has dirt and debris buildup.

The main natural gas supply is essential for providing consistent heat. Rooms may not heat evenly in cold weather if the boiler is struggling to distribute heat due to restricted airflow caused by buildup in the system.

A dusty or musty smell, when the HVAC system is running, could mean dust and debris have accumulated inside the system and are being burned off. During your annual servicing, a qualified technician will remove dust and completely eliminate dirt inside your boiler. 

Excessive rattling, banging, or squealing may indicate that the blower assembly or motor is dirty or malfunctioning.

A natural gas boiler should have a steady blue flame. Yellow or flickering flames could indicate incomplete combustion, which may be caused by dirt or debris blocking the burner orifice. 

Excessive dust around your space could be a sign that your boiler is not effectively filtering and distributing air due to a dirty filter or buildup in the system.

If the boiler turns on and off more frequently than usual, it could be struggling to maintain the desired temperature due to restricted airflow or another issue caused by dirt and debris buildup.

Steps to Take to Keep Gas Boilers Clean 

There are steps you can take to keep your appliance clean and well-maintained. However, if you’re unsure about any aspect of cleaning your boiler, it’s always best to read the owner’s manual and consult a heating system specialist.

  • Before you begin cleaning your boiler, turn off the power to the unit. Locate the power switch or shut off the circuit breaker that controls the boiler.
  • Wait for the boiler to cool down completely before you start cleaning so you don’t get burned.
  • Look at the exterior of the boiler for any visible signs of damage, corrosion, or water leaks. Check the venting system, blower fan, and intake grilles for obstructions or blockages. 
  • Most boilers have panels that can be removed to access the internal components. Use a screwdriver or wrench to remove the panels carefully, following the manufacturer’s instructions.
  • Use a small brush or hand-held vacuum with a brush attachment to clean your boiler. Remove dirt, or debris from the burner ports and ensure that they’re clear for proper combustion.
  • Inspect the heat exchanger for any cracks, corrosion, or signs of damage. If you notice any issues, it’s essential to have them repaired by an HVAC technician.
  • Remove dust or debris from the blower blades using a soft brush or vacuum with a brush attachment. Be careful not to damage the fan blades during cleaning.
  • Check the boiler filter and air filter and replace either if they look dirty or clogged. If the filter is reusable, clean it according to the instructions in the owner’s manual.
  • Inspect the flue pipe for any signs of blockages or damage. Clear any obstructions and ensure that the pipe is securely connected to the boiler and vented properly to the exterior.
  • Once you’ve completed boiler cleaning, reassemble the access panels securely. Turn the power back on and test the boiler to ensure it’s operating correctly.

Annual Service is Essential for Optimal Performance

Natural gas boilers need to be cleaned regularly, which is why proper maintenance is so important. At New York Boiler, we’re here to ensure your space stays warm and comfortable—and we provide prompt and reliable solutions to all your natural gas boiler needs. Schedule your yearly maintenance with a heating system specialist from our team to ensure your boiler continues to operate efficiently and safely. You can contact us today for a free consultation and estimate.

What is the Life Expectancy of a Boiler?

Posted by on 11:28 am in Boilers | 0 comments

What is the Life Expectancy of a Boiler?

Boiler Technician Working On An Orange Boiler

The boiler is the heart of the system for keeping spaces warm and comfortable, but like any appliance, it experiences wear and tear. Here are some tips for extending its lifespan after you’ve had a boiler installed and signs that indicate it might be time for a replacement

Factors that Impact Boiler Lifespan

  • Routine maintenance and boiler service extend the life of your boiler system. Typical boiler care involves cleaning the heat pumps, inspecting and replacing worn parts, testing safety controls, and ensuring proper water chemistry.
  • The quality of the water circulating through your boiler can significantly affect its lifespan. Hard water with a high mineral content can cause scaling and corrosion, which can make the boiler’s mechanical parts fail. Proper water treatment helps mitigate these issues.
  • Over-firing, cycling on and off frequently, or operating at excessively high or low temperatures can accelerate damage.
  • A boiler and heating system that undergoes frequent turning on and off to meet varying heating demands, may experience increased wear on components.
  • Exposure to moisture, temperature extremes, and corrosive atmospheres can impact the longevity of your boiler. Installing weatherproof enclosures or corrosion-resistant materials can help mitigate these risks.
  • A high-quality, well-built boiler is likely to last longer than a lower-quality model. Additionally, newer, more efficient boiler designs may offer improved longevity compared to older, less efficient models.

Basic Life Expectancy Estimates

How long does a boiler last? Boiler longevity can vary depending on the type of boiler, the installation method, and how well it’s maintained.

  • Traditional cast iron boilers are known for their durability and longevity. With the right care, they’ll provide reliable heating for more than 30 years.
  • Steel boilers are typically less expensive than cast iron boilers but may have shorter lifespans. With proper maintenance, a steel boiler can last more than 25 years.
  • Condensing boilers are high-efficiency gas boilers that offer significant energy savings and have an average lifespan of more than 25 years. Water quality and proper annual maintenance are key contributors to the service life of a condensing boiler.
  • The service life of combustion gas boilers can vary depending on fuel quality, maintenance, and proper ventilation, but on average they last anywhere between 15-25 years.

When is it Time for a New Boiler?

There are several signs that indicate that your current boiler may need replacement. Experienced technicians can assess the condition of boiler systems to determine whether repair or boiler replacement is needed.

  • Boiler life expectancy is 15-30 years, depending on the type of heating system and proper maintenance. If your boiler is approaching or exceeding its expected lifespan, it may be time for replacement.
  • If your boiler requires frequent repairs or is experiencing multiple breakdowns, it’s more cost-effective to invest in a new, more reliable unit.
  • An increase in gas bills or a shorter service life could indicate that your boiler is no longer operating as efficiently as it should. Newer, more energy-efficient models can help you save on heating costs over time.
  • Are certain areas of your space consistently colder than others? This could be a sign that your boiler is struggling to distribute heat evenly and needs to be replaced or repaired.
  • Visible leaks are often signs of structural damage. Signs of carbon monoxide leaks, such as soot buildup or yellow flames instead of blue, pose a serious safety risk. Immediate repair is essential to prevent CO poisoning.

Knowing how to make a boiler last—and recognizing when it needs routine maintenance or needs to be replaced—is essential for planning and budgeting. At New York Boiler, Inc. we offer a complete range of boiler repair and maintenance services. Contact us today for a free evaluation and estimate.